At The C.A. Lawton Co. (Calco), our team of customer advocates hears similar questions about our capabilities, metrics and processes from many current and prospective clients. And with our blog being built to serve as an educational resource for readers, we’d like to answer some of these common questions in today’s post:
What kind of castings does Calco produce?
- Calco pours gray iron and ductile iron castings. We are also proficient in running low temp ductile and austempered castings.
What casting methods are available at Calco?
- Calco uses a no-bake airset sand casting process. Using this airset method, sand molds are created using a foam, wood or urethane pattern. Sand is then mixed with a catalyst and binder using a high-speed mixer. It is then discharged into a flask enclosing the pattern, gating, risers, and chills. The mixture hardens, and the mold is removed from the pattern. Calco’s airset method creates molds with outstanding dimensional strength. It is one of the most cost-effective and advanced sand casting processes available.
What size castings can Calco pour?
- Calco produces castings ranging from 400 to 15,000 lbs.—and sometimes even heavier, depending on the part geometry. Calco will also take on smaller castings if they are part of a larger package.
How many furnaces does Calco have?
- Calco’s facility houses two electric furnaces.
Does Calco heat treat?
- In an effort to provide our customers with castings that meet and exceed requirements in terms of mechanical properties, Calco utilizes a heat treat partner to provide a full range of heat treat capabilities.
How many pounds per day does Calco run?
- Calco runs 130k pounds daily, cruising at straight time, and we can always add hours and shifts.
Does Calco run high nickel parts?
- Yes, up to 4 percent.
Does Calco produce Meehanite?
- Calco can match Meehanite properties.
What factors contribute to the overall cost of a Calco casting?
- To provide you with a quick and complete casting quote, please provide us with: current drawings (casting and machining), material specifications (including type of iron, painting, heat treating, etc.), estimated annual usage, tooling transfer or quote new tooling, and whether or not pattern, machining, or other services are requested
The Calco Buying Experience
Within what industries are Calco’s large castings and machined components used?
- Calco has produced castings and machined components for a wide range of industries including but not limited to agriculture, HVAC & compressors, oil & gas, off-highway, paper, power—gas turbines, power—wind, mining, water, specialty machining & general industrial.
What geographic area does Calco service?
- Calco is located De Pere, Wisconsin and serves clients worldwide.
What are typical production lead times?
- Lawton prides itself in on-time deliveries above 98 percent based on customer requested dates.
- Quotes on average are 4 days or less.
- Calco’s foundry is working on a 3-6 week delivery. Shorter lead times are available upon request.
- If you have a pattern shop or machining-based project, please ask your customer service representative for current lead times.
What is Calco’s on-time delivery record?
- Calco has achieved more than four years of 98 percent on-time delivery.
Can Calco accommodate rush orders?
- Rush orders are sent to our planning group for priority scheduling. Planning fits the order into the schedule as close to the customer-requested date as possible. Rush orders may incur an expedite fee.
Does Calco provide facility tours for prospective clients?
- Yes, we always welcome the opportunity to have customers and prospective clients tour our facility. We also encourage customers to contact us about our Iron 101 Course which explains everything you need to know about iron castings including pre-production, pattern-making, foundry, and machining.
What certifications has Calco been awarded?
- Our commitment to superior products, communication, and industry expertise has allowed us to achieve high-level certifications and accreditations, including ISO 9001:2008 certification and ABS certification. We’re also registered with the National Board for our production of ASME pressure vessels.
If we haven’t provided the information you are looking for, please contact us at any time!